CPE
Power	380V 3P 4 wires or 480V 3P 3 wires
CDA	Ø8 mm, 5 ~ 7 kg/cm2
Cooling Water	40 L/min, 19200 BTU/hr
Specification
Control System
PLC	One touch control integrated 10 programming recipes
HMI	9”
Vacuum Chamber
Quartz Chamber	Quartz inner Ø 150 mm Quartz plate 285 x 140 mm H75 mm Max
Heating System
Heating Lamp	2 kw x 12 = 24 kw
Heating Rate	800 ℃ /min
Accuracy	±3 ℃
Maximum Operating Temperature	950 ℃
Vacuum System
High Vacuum Pump	1100 L/sec, cold trap, ultra-high vacuum valve
Rotary Pump	670 L/min
Ultimate Vacuum Pressure	20 min < 9x10-6 torr
Pumping Speed	5 min < 5x10-5 torr
Dimension
Main Frame	1400L x 880W x 1670H mm

	High Speed Vacuum Brazing	Conventional Brazing
Usage	Brazing natural diamond, CVD, PCD, PCBN and related materials on to tool body	Some limitations on substrate materials due to thermal coefficient
Brazing Temperature	Available up to 900 ℃	Limit up to 750 ℃
Applicable Material	PCD, PCBN, tungsten carbide: low temperature brazing PCBN, CVD, CBN, mono crystal diamond, natural diamond: high temperature brazing	Only PCD and PCBN: low temperature
Capacity	Around 80pcs per hour, depending on the tool size	Max. 20pcs per hour
Brazing Quality	Automatic process, consistent quality and complete repeatability	Manual process, quality depending on worker’s skill level
Additional Benefit	No flux and no extra cleaning needed No need for experienced labor. Operator can perform other jobs while machine is running Lower production cost No dangerous fume inhalation	Need flux and extra cleaning Need experienced labor Dangerous fumes

	High Speed Vacuum Brazing	Induction or Torch Brazing
Brazing Temperature	Available up to 900 ℃	Below 750 ℃
Diamond Type	PCD, PCBN CVD, CBN, mono crystal diamond, natural diamond	Only PCD and PCBN
Brazing Alloy	Liquid metal (paste): higher melting point (stable at high temperature machining)	Silver alloy : melting point between 600~700 ℃
Capacity 1 (ISO inserts)	40~150pcs per hour depending on the insert. The smaller the tool , the more you can braze	Brazing one by one Manual process 15~20pcs per hour
Capacity 2 (reamers, PCD tipped drills)	10~30pcs per hour depending on size of drill and PCD tip	5pcs max (longer time due to cleaning, sanding, etc) Graphitizes PCD
Flux Cleaning	No flux, no need cleaning before and after brazing	Cleaning before and after brazing Sanding after brazing
Fixing	No need fixing. One time braze due to capillary action	Fixing is necessary. Operator must maintain pressure. Possible re-heating necessary

	High Speed Vacuum Brazing	Vacuum Furnace Brazing
Cycle time	1.5 hours	8~10 hours
Precision	No movement of tips because of rapid heating and cooling	Tips are moving at some cases due to long process time

	High Speed Vacuum Brazing	Induction Brazing
Brazing Speed	No difference for more edges	Longer time for more edges
Staff	1 entry-level worker can perform other jobs while machine is running	At least 1 dedicated experienced worker
Brazing Quality and Yield Rate	Automatic process with one simple touch, consistent good quality and yield rate, even for more edges	Manual process, quality and yield rate depending on worker’s skill level and will become worse if more edges

Together We Connect

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01 Products

High Speed Vacuum Brazing Machine

Vacuum brazing machine is excellent for brazing between super-hard materials, tungsten carbide, ceramics and all kinds of diamonds. Also, it is very easy to braze at rapid speed.

* Materials: natural diamond, artificial diamonds such as PCD, PCBN, CVD, mono crystal diamond etc.

* Substrate materials: Cermet, tungsten carbide, steel, steel alloy, ceramic, etc.

The machine is fully automatic and once loaded, the brazing cycle time is approximately 30 minutes.

Benefits

Vacuum brazing method realizes a shorter construction period, work environment improvement, enhancement of strength due to degassing and reduction of distortion due to wholly heating. Everyone can braze by using high speed vacuum brazing machine with one simple touch.

Advantages

No oxidation

Work environment improvement

Enhancement of strength

Reduction of distortion

Easy temperature control

Total cost efficiency

Technical Data

Brazing Procedure

What is vacuum brazing?

Vacuum brazing is a material joining technique that offers significant advantages: extremely clean, flux-free joints of high integrity and strength. The process can be expensive because it must be performed inside a vacuum chamber. Temperature uniformity is maintained on the workpiece when heating in a vacuum, greatly reducing residual stresses due to controlled heating and cooling cycles. This, in turn, can significantly improve the thermal and mechanical properties of the material.

Vacuum brazing is often conducted in a vacuum chamber; this means that several joints can be made at once because the whole workpiece reaches the brazing temperature. The heat is transferred using radiation, as many other methods cannot be used in a vacuum.

Comparison

Comparison between High Speed Vacuum Brazing and Conventional Brazing

Comparison with Induction or Torch Brazing for ISO Inserts

Comparison with Vacuum Furnace Brazing for ISO Inserts

Comparison with Induction Brazing for Reamers (4 edges and above)

Brazing Alloy

Brazing alloy is one of the key factors to make your vacuum brazing successful. Our qualified brazing alloy formula is the best critical match for all your brazing applications!

Digital Dispenser

Our digital dispenser has bright LCD displays and up to 39 dispensing programs to be stored.

Features

3 operation modes: manual, programable timer and auto-cycling modes
Digital displays for time, vacuum and pressure
Foot pedal or finger switch controlled
Easy “teach & learn” function
Suck-back function ensures no dripping

Specification

Input Voltage

110 ~ 230V auto

Dispensing Time

0.01 ~ 99.99 seconds

Dispensing Speed

Up to 600 cycles/ second

Air Input

5 ~ 7 bar (70 ~ 100 psi)

Air Output

0.1 ~ 5 bar (1 ~ 70 psi)

Dimension

260L x 160W x 65H mm

Starter Kit

To facilitate your vacuum brazing, we have a set of brazing aids to support your easy start.

02 Service

Brazing service

03 About

Pin Power, formed by an experienced professional team, has the technical capabilities of vacuum system design, automation control, process development, equipment assembly and machinery research and development. We offer dedicated services to every client: in addition to providing a range of reliable equipment and has introduced products that market demands, also develop a customized joint solution in accordance with client’s actual production needs. Pin Power sets our development goals as high technology and innovation. We are always concerned about new developments in brazing technology, hoping to advance with the times and reach the peak. With high quality services, we look forward to growing together with our clients!

Business Philosophy

Our business philosophy is: dedication to every client’s success, innovation, trust, care and integrity.

Our clients are our partners. We make them strong and give them vital competitive edge. In making our entire skills set available to our clients, we are able to help them to achieve their goals quickly and comprehensively – in a way that will last.

With innovative spirit and creativity, we strive towards a sustainable future. We plan for the long-term development and our company decisions are based on the principles of sustainability.

Our employees are the source of our success. We support and motivate each member of the team and closely work together in a global network of knowledge and learning. Our corporate culture is shaped by a diversity of people via open dialogue, mutual respect, clear goals, fully engagement and situational leadership.

We are fully aware of our social responsibility – integrity governs our dealings with our employees and clients. In this context, we encourage the next generation and are actively committed to projects in schools and universities.

We are increasing company value and thus securing our freedom of action. We are committed to profitable growth and long-term value enhancement. A balanced business portfolio, effective management systems and the consistent realization of synergy throughout all business units and areas provide the basis of our success.

Demo Center

To see is to believe. We Pin Power offer trial brazing at our demo centers worldwide. Contact us to discover how vacuum brazing machine helps! Germany, Taiwan and USA.

Distributor

To better answer your local needs, we have distributors in below countries to support you.
Austria, Canada, Czech Republic, Germany, Hungary, Luxembourg, Mexico, Slovakia, Slovenia, Switzerland and USA.

Pin Power

Address

3F-3, No. 2, Sec. 4, Zhongyang Rd.,
Tucheng Dist., New Taipei City 236, Taiwan

Tel

+886 2 2267 2869

Fax

+886 2 2267 2870

Email

sales@pinpower.com.tw

CPE

Specification

Control System

Vacuum Chamber

Heating System

Vacuum System

Dimension

Options:

step 1

step 2

step 3

step 4

step 5

step 6

High Speed Vacuum Brazing

Conventional Brazing

High Speed Vacuum Brazing

Induction or Torch Brazing

High Speed Vacuum Brazing

Vacuum Furnace Brazing

High Speed Vacuum Brazing

Induction Brazing

Together We Connect

High Speed Vacuum Brazing Machine

Benefits

Advantages

What is vacuum brazing?

Comparison

Brazing Alloy

Digital Dispenser

Features

Specification

Starter Kit

Brazing service

Business Philosophy

Demo Center

Distributor

Pin Power

Address

Tel

Fax

Email